Neuspeed + AMS Intercooler – FMIC Test Baseline

Background:

Continuing to create some benchmarks for comparing FMIC options a bicooler combination of the Neuspeed FMIC and AMS stock location is recorded during a series of six (6) pulls.

Note: The standard for the FMIC comparison is a minimum of nine (9) pulls. Six pulls were made because the combination of two aftermarket intercoolers is outside the scope of the systems under test. Still, I wanted to have the data for comparison and this setup was on the GTI at the start of the project.

Test Procedure:

The details of the FMIC test are shown on the test comparison page.

Test Results:

The first chart shows the trend of the delta IAT over the series of pulls.

Delta IAT is the difference between the Intake Air Temperature (IAT) and the Ambient/Outside Air Temperature (OAT) at an engine speed of 6,000 RPM while operating at full boost.

Neuspeed / AMS - IAT Trend
Neuspeed / AMS – IAT Trend

The Neuspeed/AMS combination will be compared with the stock GTI IC in the following charts.

This chart shows the average of the delta IAT throughout the pulls.

Neuspeed / AMS vs Stock GTI IC - delta IAT
Neuspeed / AMS vs Stock GTI IC – delta IAT

This chart shows individual data points making up the delta IAT for both intercoolers.

Neuspeed / AMS vs Stock GTI IC - delta IAT Violin Plot
Neuspeed / AMS vs Stock GTI IC – delta IAT Violin Plot

This chart shows the delta IAT in a histogram format.

Neuspeed / AMS vs Stock GTI IC - delta IAT Histogram
Neuspeed / AMS vs Stock GTI IC – delta IAT Histogram

The next chart shows the IAT of the first and last pulls of the Neuspeed and AMS ICs, there is no comparison with the stock GTI IC on this chart.

Neuspeed / AMS - 1st vs 6th Pull IAT
Neuspeed / AMS – 1st vs 6th Pull IAT

This chart shows the average IAT across the pulls.

Neuspeed / AMS vs Stock GTI IC - IAT
Neuspeed / AMS vs Stock GTI IC – IAT

Next is the average temperature exiting the turbocharger throughout the pulls.

Neuspeed / AMS vs Stock GTI IC - Turbo Outlet Temperature
Neuspeed / AMS vs Stock GTI IC – Turbo Outlet Temperature

Next is the average intercooler cooling efficiency throughout the pulls.

Neuspeed / AMS vs Stock GTI IC - IC Efficiency
Neuspeed / AMS vs Stock GTI IC – IC Efficiency

This chart shows the average pressure drop between the turbocharger compressor outlet and the intake manifold.

Neuspeed / AMS vs Stock GTI IC - Pressure Drop
Neuspeed / AMS vs Stock GTI IC – Pressure Drop

The trend of acceleration times using the Neuspeed and AMS intercooler combination is shown next.

Neuspeed / AMS acceleration times
Neuspeed / AMS acceleration time trend

Acceleration times are compared next in the histogram format.

Neuspeed / AMS vs Stock GTI IC - Acceleration Time
Neuspeed / AMS vs Stock GTI IC – Acceleration Time

This chart uses the histogram format to compare the estimated peak WHP during the pulls.

Neuspeed / AMS vs Stock GTI IC - Peak WHP Histogram
Neuspeed / AMS vs Stock GTI IC – Peak WHP Histogram

The final chart shows the variation of acceleration time with delta IAT for each intercooler setup.

Neuspeed / AMS vs Stock GTI IC - dIAT vs Acceleration Time
Neuspeed / AMS vs Stock GTI IC – dIAT vs Acceleration Time

Conclusions:

The combination of a Neuspeed FMIC and AMS stock location intercooler was compared with the Mk7 GTI stock intercooler using measurements made while operating the Mk7 GTI on the street.

In all comparisons, the Neuspeed/AMS combination outperformed the Mk7 stock intercooler.

References:

Leave a Reply