Making a case for the stock airbox

Background:

In a previous post, I discussed comparing the Mk7 GTI stock intake with some modifications using a BMC aftermarket panel air filter and a Mann OEM air filter. Performance differences attributable to the air filters were negligible.

The next logical comparison is of the Mk7 modified stock airbox, using the OEM filter, with an aftermarket intake.

Modified Stock GTI Airbox
Modified Stock GTI Airbox

Parts under test:

The modified stock Mk7 GTI intake system consists of the following:

  • Air duct passenger rear side – covered.
  • Air duct driver side – front opened.
  • Lower airbox – hole added on the side facing ECU
  • Mann air filter
  • MST Performance inlet hose
  • DBV2 turbo inlet elbow

The alternative intakes for comparison are the Blaze ATOM Race V2 and the Racingline R600.

Racingline R600 and Blaze ATOM Race V2
Racingline R600 and Blaze ATOM Race V2

The Blaze ATOM is fitted with a 56 mm turbo inlet flange, and the R600 uses the MST Performance inlet hose and DBV2 turbo inlet elbow (different from what is shown above.)

The intakes are tested on a Mk7 GTI equipped with a Mabotech M520 turbocharger operating with a Russell Road & Racing E50 tune.

Test Process:

The GTI is operated in fourth gear, and a full-throttle street pull is made, starting at around 2200 RPM and ending at around 6500 RPM.

The intakes are swapped, and this test is repeated.

Test Results:

The ambient air temperature during the data recording sessions was similar. The Racingline test takes place under 5 degrees Fahrenheit cooler weather than the stock and Blaze pulls.

Stock vs. Aftermarket Airbox Comparison - OAT
Stock vs. Aftermarket Airbox Comparison – OAT

The intake air temperature was similar for the three sessions. The stock airbox pull IAT falls between that of the R600 and Blaze ATOM.

Stock vs. Aftermarket Airbox Comparison - IAT
Stock vs. Aftermarket Airbox Comparison – IAT

Boost pressure is very similar for each of the intakes.

Stock vs. Aftermarket Airbox Comparison - Boost
Stock vs. Aftermarket Airbox Comparison – Boost

The turbocharger wastegate duty cycle (WGDC) is also very similar for each intake. The slight decrease in the R600 case could be due to the lower ambient air temperature.

Stock vs. Aftermarket Airbox Comparison - WGDC
Stock vs. Aftermarket Airbox Comparison – WGDC

Using the vehicle acceleration data to estimate horsepower and torque curves with Virtual Dyno shows similar results with each intake.

Stock vs. Aftermarket Airbox Comparison - Virtual Dyno
Stock vs. Aftermarket Airbox Comparison – Virtual Dyno

The peak WHP for each intake is as follows:

  • Blaze ATOM – 505
  • Racingline – 504
  • Stock Mk7 – 502

Conclusions:

A modified stock Mk7 GTI air intake was compared with aftermarket Racingline and Blaze Performance intakes during acceleration at full throttle in fourth gear.

Logged vehicle performance data shows a negligible difference between the modified stock intake and the aftermarket intakes.

On a Mk7 GTI producing ~500 whp and operating at a boost pressure of 34 psi tapering to 32 psi, an aftermarket intake did not appear to improve performance compared with a modified stock GTI intake using an OEM Mann air filter.

References: