CTS Turbo FMIC Data Collection

Background:

The CTS Turbo FMIC (Front Mount Intercooler) is the second FMIC to be installed in a focused FMIC comparison test. The purpose of the testing is to collect data to compare with other FMIC options, and also the stock GTI IC.

CTS Turbo FMIC
CTS Turbo FMIC

Test Procedure:

The details of the FMIC test are contained on the test comparison page.

Test Results:

The first chart is an overview of the data collection session.

CTS Turbo FMIC Data Collection Overview
CTS Turbo FMIC Data Collection Overview

The next chart shows the trend of the delta IAT over the series of pulls.

Delta IAT is the difference between the Intake Air Temperature (IAT) and the Ambient/Outside Air Temperature (OAT) at an engine speed of 6,000 RPM while operating at full boost.

CTS Turbo FMIC IAT Trend
CTS Turbo FMIC IAT Trend

The CTS Turbo FMIC will be compared with the stock GTI IC, AMS/Neuspeed Bicooler, and ECS Tuning FMIC in the following charts.

This chart shows the average of the delta IAT throughout the series of pulls.

CTS Turbo FMIC Delta IAT Comparison
CTS Turbo FMIC Delta IAT Comparison

This chart shows individual data points making up the delta IAT at 6k RPM for all of the intercoolers.

CTS Turbo FMIC Delta IAT Comparison Violin Plot
CTS Turbo FMIC Delta IAT Comparison Violin Plot

This chart shows the delta IAT at 6k RPM in a histogram format.

CTS Turbo FMIC Delta IAT Comparison Histogram
CTS Turbo FMIC Delta IAT Comparison Histogram

The next chart shows the IAT of the first and last pulls of the CTS Turbo FMIC collection session, there is no comparison with the other intercoolers on this chart.

CTS Turbo FMIC First and Last Pulls
CTS Turbo FMIC First and Last Pulls

This chart shows the average IAT across the pulls.

CTS Turbo FMIC IAT Comparison
CTS Turbo FMIC IAT Comparison

Next is the average temperature exiting the turbocharger throughout the pulls.

CTS Turbo FMIC Turbo Outlet Temperature Comparison
CTS Turbo FMIC Turbo Outlet Temperature Comparison

Next is the average intercooler cooling efficiency throughout the pulls.

CTS Turbo FMIC Efficiency Comparison
CTS Turbo FMIC Efficiency Comparison

This chart shows the average pressure drop between the turbocharger compressor outlet and the intake manifold.

CTS Turbo FMIC Pressure Drop Comparison
CTS Turbo FMIC Pressure Drop Comparison

The trend of acceleration times using the CTS Turbo front-mounted intercooler is shown next.

CTS Turbo FMIC Acceleration Time Trend
CTS Turbo FMIC Acceleration Time Trend

The trend of peak Wheel Horsepower is shown next:

CTS Turbo FMIC Peak WHP Trend
CTS Turbo FMIC Peak WHP Trend

The next chart shows the average longitudinal acceleration of the GTI with each of the intercoolers installed.

CTS Turbo FMIC Longitudinal Acceleration Comparison
CTS Turbo FMIC Longitudinal Acceleration Comparison

Conclusions:

The CTS Turbo FMIC for the Mk7 GTI was installed on an IS20-equipped GTI and operated on the street to collect engine and vehicle data.

In general, the performance of the CTS Turbo FMIC fell between the the stock GTI IC and the AMS/NS bicooler.

Compared to the ECS Tuning FMIC the CTS Turbo FMIC showed slightly better cooling efficiency and slightly greater pressure drop.

References:

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